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Jiajie Company was established in October 2003, located in Dongguan City, Guangdong Province, China, covering an area of more than 3,000 square meters, and established a branch in Phnom Penh, Cambodia. The company is mainly engaged in the design and manufacture of plastic molds and injection molding production. Years of experience in ordinary plastics, special engineering plastic molds and injection molding, such as PPS, PEEK, PES, LCP, PC, PA and other engineering plastic products, for large-scale injection products, we give priority to hot runner molds, which not only ensures product quality , and reduce the production cost. The company's products are mainly used in automobiles, instrumentation, headphones, construction machinery, intelligent terminals, etc.
The company has more than 20 technical personnel of various types, including 5 senior engineers. It has more than 30 sets of various mold processing and testing equipment such as CNC machining centers, mirror spark machines, slow wire walking machines, three-dimensional measuring tools, etc., and uses PRO-E, UG, CAD, CAE and other software for design and development work. The production department has two More than ten injection molding machines of different tonnages are dedicated to mass production, and are equipped with a complete set of injection molding production auxiliary systems, such as small robots, manipulators, video surveillance, automatic feeding systems, etc., to achieve fully automated production.
Advantages of PC Plastic Mold
PC (polycarbonate) plastic molds offer several advantages, including:
High impact resistance: PC is a highly durable material that can withstand impacts and shocks, making it ideal for producing parts that need to withstand heavy use or harsh environments.
Lightweight: PC plastic molds are lightweight and have a high strength-to-weight ratio, making them ideal for use in applications where weight reduction is a key consideration.
Transparency: PC is a highly transparent material that allows for the transmission of light, making it ideal for use in applications such as optical lenses and display screens.
Design flexibility: PC plastic molds can be designed with complex geometries and thin walls, making them ideal for producing small parts with intricate details.
Chemical resistance: PC is resistant to a wide range of chemicals, including acids and bases, making it suitable for use in applications where exposure to harsh chemicals is a concern.
High temperature resistance: PC plastic molds can withstand high temperatures, making them suitable for use in applications where heat resistance is required.
The Role of PC Plastic Mold
PC (polycarbonate) plastic molds play a crucial role in the production of parts made from polycarbonate plastic. Polycarbonate is a popular thermoplastic material that is known for its excellent impact resistance, high transparency, and good electrical insulation properties. PC plastic molds are used in a wide range of industries, including automotive, electronics, and consumer goods, to produce parts that are strong, lightweight, and have intricate details.
The role of PC plastic molds is to shape and mold the molten polycarbonate material into the desired shape and size. The process of injection molding is used to create PC plastic parts. In this process, the molten PC material is injected into the mold cavity, which is then cooled and solidified into the desired shape. The PC plastic mold plays a critical role in ensuring that the part produced is of high quality and meets the desired specifications.
PC plastic molds are designed to withstand high temperatures and pressures, ensuring that the molten material can be injected into the mold cavity without any defects or warping. They are also designed to have complex geometries and thin walls, which allows for the production of small parts with intricate details. The design of the PC plastic mold plays a critical role in ensuring that the final product is of high quality and meets the desired specifications.
Electronic application of PC (Polycarbonate) plastic mold
PC (polycarbonate) plastic molds are widely used in electronic applications due to the unique properties of polycarbonate material, such as high impact resistance, excellent electrical insulation, and transparency. Some of the electronic applications of PC plastic molds include:
Electronic enclosures: PC plastic molds are commonly used to produce electronic enclosures due to their high impact resistance and good electrical insulation properties. Electronic enclosures protect electronic devices from external damage and provide a safe environment for electronic components.
Optical lenses: PC plastic molds are used to produce optical lenses due to their high transparency and excellent optical properties. They are widely used in the production of cameras, projectors, and other optical devices.
LED lighting: PC plastic molds are used to produce LED lighting components due to their high heat resistance and excellent light transmission properties. LED lighting is widely used in automotive and architectural lighting applications.
Circuit boards: PC plastic molds are used to produce circuit boards due to their excellent electrical insulation properties. Circuit boards are used in a wide range of electronic applications, from smartphones to industrial automation systems.
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Frequently Asked Question
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Yes, PC plastic molds can be recycled.
The shrinkage rate of PC plastic molds is typically around 0.4-0.7%, which is higher than other types of plastic molds.
Warping can be minimized in PC plastic molds through proper mold design, including the use of uniform wall thickness, proper gate location, and the use of a cooling system that can control the temperature of the mold during the injection molding process.
The temperature range for processing PC plastic molds is typically between 280°C to 320°C.
PC/ABS blend in plastic molds offers high impact resistance, good heat resistance, and good flow properties. This makes it a good choice for applications that require durability and good surface finish.